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Oxidation with Stoichiometric Oxidants

Mechanism + Description

Usual mechanism via nucleophilic attack of sulfur lone pair on an electrophilic oxygen source.

General comments

The conventional route to synthesis sulfoxides and sulfones is via stoichiometric oxidation with a variety of oxidizing agents. Traditionally a range of heavy metal based oxidants would have been used (e.g. Ce, Mn, Cr), but these have now mainly been replaced with greener, less toxic and polluting reagents and catalytic methods. The differentiation between SO and SO2 is determined via choice of oxidant, solvent, design of reaction conditions and additives/catalysts.

Typical stoichiometric reagents used are:

  • O2
  • H2O2 / Urea H2O2
  • NaOCl/NaOCl:5H20
  • Organic peroxides/hydroperoxides such as t-BuOOH, Dioxiranes,
  • Organic peracids such as CH3CO3H/MCPBA
  • Inorganic peracids and salts such as Potassium peroxymonosulfate triple salt 2KHSO5·KHSO4·K2SO4 (Oxone™)/ perborate/magnesium monoperoxyphthalate (MMPP)
  • Organic and inorganic hypervalent iodine compounds
  • High oxidation state metal-based reagents, KMnO4, CrO3 / (Cr2O7)2-reagents, Ceric ammonium nitrate – (NH4)2Ce(NO3)6

Many of the more traditional oxidants like Oxone™ and MMPT used for sulfur oxidation have poor atom economy, although the by-products are reasonably benign. Oxidation is a thermodynamically favorable process and due concern needs to be given to controlling any reaction exotherm and avoiding generation of hazardous reaction mixtures and residues.

Heavy metal -based reagents based on Mn, Cr and Ce are rarely used now. They are often heterogeneous, highly exothermic and low yielding due to side reactions. Typically these reagents and resulting bi-products are harmful to the environment and in the case of Cr(VI) reagents, highly toxic to humans.

Ideally, good atom economy, and low reactivity oxidants should be selected. Hypervalent iodine and heavy metal -based reagents should be avoided

Key references

Heavy metal -based reagents
Ali, M. H.; Leach, D. R.; Schmitz, C. E. A Simple and Efficient Procedure for Oxidation of Sulfides to Sulfoxides on Hydrated Silica Gel with Ceric Ammonium Nitrate (Can) In Methylene Chloride. Syn. Commun. 1998, 28, 2969-2981.

Meenakshisundaram, S.; Amutha, M.  Studies on the Oxidation of some Sulfides with Pyridinium Dichromate in Acetonitrile medium. J. Chem. Res. (S), 1999, 2-3.

Jayaraman, A.; East, A. L. L. The Mechanism of Permanganate Oxidation of Sulfides and Sulfoxides. J. Org. Chem. 2012, 77, 351-356.

DMDO
Taber, D. F.; DeMatteo, P. W.; Hassan, R. A.  Simplified Preparation of Dimethyldioxirane (DMDO) Org. Synth. 2013, 90, 350-357.

Bleach NaOCl
Amoozadeh, A.; Nemati, F. Poly(Ethylene) Glycol as a Green and Reusable Solvent in the Oxidation of Sulfides to Sulfoxides using NaOCl. Phosphorus, Sulfur and Silicon and the Related Elements 2010, 185(7), 1381-1385.

Kirihar, M.; Okada, T.; Sugiyama, Y.; Akiyoshi, M.; Matsunaga, T.; Kimura, Y.  Sodium Hypochlorite Pentahydrate Crystals (NaOCl·5H2O): A Convenient and Environmentally Benign Oxidant for Organic Synthesis. Org. Proc.  Res. Dev. 2017, 21, 1925-1937.

NaIO4/Hypervalent iodine reagents
Johnson, C. R.; Keiser, J. E. METHYL PHENYL SULFOXIDE Org. Synth. 1966, 46, 78.

Shukla, V. G.; Salgaonkar, P. G.; Akamanchi, K. G. Mild, Chemoselective Oxidation of Sulfides to Sulfoxides Using o-Iodoxybenzoic Acid and Tetraethylammonium Bromide as Catalyst. J. Org. Chem. 2003, 68, 5422-5425.

Peroxides /H2O2
Golchoubian, H.;  Hosseinpoor, F.  Effective Oxidation of Sulfides to Sulfoxides with Hydrogen Peroxide under Transition-Metal-Free Conditions. Molecules 2007, 12, 304-311.

Sato, K.; Hyodo, M.; Aoki, M.;  Zheng, X-Q.; Noyori, R. Oxidation of sulfides to sulfoxides and sulfones with 30% hydrogen peroxide under organic solvent- and halogen-free conditions. Tetrahedron 2001, 57, 2469-2476.

Shi, F.; Tse, M.; Kin.; K.; Hanns, M.; Beller, M.  Self‐Catalyzed Oxidation of Sulfides with Hydrogen Peroxide: A Green and Practical Process for the Synthesis of Sulfoxides. Adv. Synth. Catal. 2007, 349, 2425-2430.

Golchoubian, H.; Hosseinpoor, F. Effective oxidation of sulfides to sulfoxides with hydrogen peroxide under transition-metal-free conditions. Molecules 2007, 12, 304-310.

Jereb, M. Highly atom-economic, catalyst- and solvent-free oxidation of sulfides into sulfones using 30% aqueous H2O2. Green Chem. 2012, 14, 3047-3052.

Horvat, M.; Kodrič, G.; Jereb, M.; Iskra, J. One pot synthesis of trifluoromethyl aryl sulfoxides by trifluoromethylthiolation of arenes and subsequent oxidation with hydrogen peroxide. RSC Adv., 2020, 10, 34534-34540.

Khosravi, K.; Naserifar, S. Urea‐2,2‐dihydroperoxypropane as a Novel and High Oxygen Content Alternative to Dihydroperoxypropane in Several Oxidation Reactions. Chem. Select 2019, 4, 1576-1585.

Oxone/Peracids
Kupwade, R. V.; Khot, S. S.; Lad, U. P.; Desai, U. V.; Wadgaonkar, P. P.Catalyst-free oxidation of sulfides to sulfoxides and diethylamine catalyzed oxidation of sulphides to sulfones using Oxone as an oxidant. Res. Chem. Intermed. 2017, 43, 6875-6888.

Hussain, H.; Green, I. R. ; Ahmed, I. Journey Describing Applications of Oxone in Synthetic Chemistry Chem. Rev. 2013, 113, 3329-3371.

McCarthy, J. R.; Matthews, D. P.; Paolini, J. P. REACTION OF SULFOXIDES WITH DIETHYLAMINOSULFUR TRIFLUORIDE: FLUOROMETHYL PHENYL SULFONE, A REAGENT FOR THE SYNTHESIS OF FLUOROALKENES Org. Synth. 1995, 72, 209.

Hussain, H.; Al-Harrasi, A.; Green, I. R.; Ahmed, I.; Abbasa, G.; Rehmana, N. U. meta-Chloroperbenzoic acid (mCPBA): a versatile reagent in organic synthesis. RSC Adv., 2014, 4, 12882-12917.

Petrov, V. A.; Marshall, W. Chemo- and stereo-​selectivity in oxidation of fluorinated cyclic sulfides by m-​chloroperoxybenzoic acid. J. Fluorine Chem2015, 169, 6-11.

Chen, M-Y.; Patkar, L. N.; Lin, C-C. Selective Oxidation of Glycosyl Sulfides to Sulfoxides Using Magnesium Monoperoxyphthalate and Microwave Irradiation. J. Org. Chem. 2004, 69, 2884-2887.

Hirano, M.; Ueno, Y.; Morimoto, T. A facile preparation of sulfoxides by the bentonite-​assisted oxidation of sulfides with magnesium monoperoxyphthalate in an aprotic solvent. Syn. Commun. 1995, 25, 3125-34.

Air/O2
Liu, K-J.; Deng, J. H.; Yang, J.; Gong, S-F.; Lin, Y-W.; He, J-Y.; Cao, Z.; He, W.-M. Selective oxidation of (hetero)sulfides with molecular oxygen under clean conditions. Green Chem. 2020, 22, 433-438.

Tang, L.; Du, K.; Yu, B.; He, L. Oxidation of aromatic sulfides with molecular oxygen: Controllable synthesis of sulfoxides or sulfones. Chinese Chemical Letters 2020, Ahead of Print.

Cheng, Z.; Sun, P.; Tang, A.; Jin, W.; Liu, C. Switchable Synthesis of Aryl Sulfones and Sulfoxides through Solvent-Promoted Oxidation of Sulfides with O2/Air. Org. Lett. 2019, 21, 8925-8929.

Relevant scale up examples

Relevant scale up examples – Bleach

Org. Proc. Res. Dev. 2007, 11, 913-917.
100g scale

Org. Proc. Res. Dev. 2009, 13, 896-899.
25 kg scale

Org. Proc. Res. Dev. 2010, 14, 229-233.
40 kg scale

Relevant scale up examples – Hydrogen peroxide (H2O2)

Org. Proc. Res. Dev. 201014, 544–552.
300 kg scale

Org. Proc. Res. Dev. 2003, 7, 385-392.
37 kg scale

Relevant scale up examples – Peracids

Org. Proc. Res. Dev. 1999, 3, 114-120.
1.5 kg scale

Org. Proc. Res. Dev. 2002, 6, 152-157.
37 kg scale

Org. Proc. Res. Dev. 2009, 13, 804-806.
20 kg scale

Org. Proc. Res. Dev. 2012, 16, 830-835.
Org. Proc. Res. Dev. 2014, 18, 437-445.
213 kg scale

Org. Proc. Res. Dev. 2006, 10, 512-517.


3 kg scale

Org. Proc. Res. Dev. 2009, 13, 456-462.
50 g scale

Green Review

  1. Atom efficiency (by-products, molecular weight)
    Typical terminal oxidants for sulfide oxidation cover a wide range of molecular weights and atom efficiencies. The most attractive for atom economy are O2, H2O2 and NaOCl – other widely used oxidants have poor atom economy, although in some cases -Oxone™/MMPP, the by-products are fairly innocuous. For example:

    Oxidant MolWt./ residual MolWt after oxygen transfer
    O2 32 and 18 (assume H2O bi-product)
    H2O2 34 and 18
    NaOCl 74 and 58
    MCPBA 172 and 156
    Oxone™ 307 and 291
    MMPP 494 and 478
  2. Safety Concerns
    Key concerns are safe operation with flammable organic solvents (air/hydrogen peroxide and other reagents that can generate O2), and the potential of oxidizing agents to form unstable mixtures with some reagents/solvents. Oxygen in the presence of air can form an explosive mixture, and measures should be taken to limit the O2 concentration below the limit that would support combustion (see safety section).

    Usually hydroperoxides, peroxides and peracids can be explosive when of low molecular weight and in concentrated form. While reagents like Oxone™ and MMPP show poor atom economy, they are reasonably stable and safer to use on scale than reagents with peracetic acid.

    No process should be scaled up without appropriate safety testing and concern for exothermic hazards. Before work -up, reactions should be tested and treated with appropriate reducing agents to ensure complete consumption of all oxidizing equivalents – reagent added, or any higher reactivity intermediates formed in situ during the reaction. This should be done before any evaporation, concentration or attempted crystallization of any material from the reaction mixture.

    Hypervalent iodine reagents should also be handled with care on scale due potential explosive properties and the potential to generate runaway exothermic reactions.

    Mn (VII_ and Chromium (VI) reagents strongly support combustion and can present an explosion hazard in contact with organic materials/solvents.
  3. Toxicity and environmental/aquatic impact
    Most higher valent chlorine reagents hydroperoxides, hydroperoxide, peracids -organic and inorganic – (disinfectants) are acutely toxic to most microorganisms. Once reduced, the by-products generally do not present a high degree of concern for the environment.

    High concentrations of hypervalent iodine reagents are extremely toxic to aquatic organisms but are probably too reactive to be persistent in the environment. Longer term – Iodinated organics can be persistent and bioaccumulate.

    Borate /boron-based reagents will lead to boric acid which is a suspected reprotoxic mutagen.

    Traditional heavy metal oxidants like Cr and Mn should be avoided. Chromium (VI) compounds are both acutely toxic (irritant) and known to be carcinogenic to mammals, and are also very hazardous to aquatic organisms. Many Cr (VI) compounds are on the European Union REACH Substances of Very High Concern (SVAC) list due to their carcinogenic properties. Toxic via skin, ingestion and inhalation.
  4. Cost, availability & sustainable feedstocks
    Generally no great concerns – most are readily available bulk chemicals and cheap. O2/H2O2/NaOCl are preferred. Hypervalent iodine reagents are generally regarded as expensive for large scale use.
  5. Sustainable implications
    Most stoichiometric oxidants used for sulfur oxidation present with few issues. For iodine based reagents, incineration of waste streams could be problematic (iodine content) giving limited utility for waste by-products. Hypervalent iodine reagents are high LCI materials, although it is possible to recover iodide from inorganic and organic waste streams. Iodine is an element at medium to high risk of depletion.

    There may be issues with discharging aqueous waste with high boron content. Emerging data suggest boron compounds maybe more ecotoxic than previously thought.

    Cr, Ce, Mn reagents often form intractable residues after reaction that can result in protracted cleaning procedures. All metals have a high LCA impact from mining and refining operations, so use should be catalytic with recovery and recycle. Cr and Mn are at risk of limited supply in the future due to depletion.